PROCESSING AND VALUE ADDITION

BEHEADING, PEELING AND DEVEINING :

A washed, cleaned and checked raw material of shrimps is further taken for beheading, peeling and deveining depending on the product specifications and customer requirements. For Head-on products, the shrimps are directly taken for packaging. For headless and peeled products, the shrimps are carried to a well supervised pre-processing section for further value addition. Here, under the expertise of well trained girls, the shrimps undergo peeling or removing of shell, deveining or pulling out of veins by completely following the buyer specifications and preferences. All the value added material is further taken for filth washing and further processing.

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BLOCK FREEZING :

The washed and graded material is taken for block freezing in temperature controlled zone where it is transferred to freezing pans by finger laying method ensuring and double checking for any discrepancies. The product is loaded on horizontal plate freezers and is sent for freezing at a temperature of -35 to -40 degrees Celsius or below. After freezing the blocks are packed in cartons as per the specifications

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BLANCHING AND COOKING :

Blanching and cooking is the process that ensures zero bacterial growth and high quality and safety of the product. The cooking and blanching sections are completely monitored and supervised by expert professionals who control the temperature and speed of the cooking panel, based on the product size, batch and requirements.

The raw material is checked and taken through the cooker conveyor belt and treated to temperature depending on the treatment specified. Once out of the cooking belt after blanching/cooking, the product is subjected to chilling and finally passed on to IQF freezers.

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IQF :

The Individually Quick Freezing Technology is one of the most effective and advanced ways of preserving the natural characteristics of a food product. IQF foods are notable for the fact that each individual piece of food is frozen separately from all the others. The way foods are frozen in the IQF method involves sending the individual food items on a conveyor belt into a blast-freezer that freezes the item very quickly. Because the food items are separate when they go in, they stay separate after they've been frozen.

IQF freezing is a continuous freezing process in which products are exposed to cooled air After getting the ideal temperature of -40ºC, the product is fed to the feeding belt. Clumps and curls are avoided by setting the pieces on the conveyor belt with adequate spacing before the product enters into the freezer. The technologically advanced IQF freezing plant owned by Coastal is monitored, supervised, accessed and operated by authorized and expert personnel. After exiting the IQF, the products are transferred to the glazing unit.

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Quality Certifications

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Profiler
Profiler Console 0 Load Time 52.9ms Memory Used 4.52 MB Database 7 Queries vars & Config Files 92

Console

Memory Usage

Benchmarks

11 ms Loading Time: Base Classes
23 ms Controller Execution Time ( Pages / Detail )
53 ms Total Execution Time

Queries

0.0002 SELECT GET_LOCK('1e1f8a4437180586ad286e004fcc5c49443e1943', 300) AS ci_session_lockSpeed: 0.0002 - Possible keys: - Key Used: - Type: - Rows: - Extra: No tables used
0.0003 SELECT `data` FROM `cn_ci3_sessions` WHERE `id` = '1e1f8a4437180586ad286e004fcc5c49443e1943'Speed: 0.0003 - Possible keys: - Key Used: - Type: - Rows: - Extra: Impossible WHERE noticed after reading const tables
0.0004 SHOW TABLES FROM `coastal_corp`
0.0002 SELECT * FROM `cn_settings`Speed: 0.0002 - Possible keys: - Key Used: - Type: ALL - Rows: 42 - Extra:
0.0006 SELECT `title`, `body`, `meta_title`, `meta_keywords`, `contact_form`, `meta_description` FROM `cn_pages` WHERE `slug` = 'processing-and-value-addition'Speed: 0.0006 - Possible keys: - Key Used: - Type: ALL - Rows: 17 - Extra: Using WHERE
0.0002 SELECT * FROM `cn_settings` WHERE `name` = 'seo.page_meta_description'Speed: 0.0002 - Possible keys: - Key Used: - Type: - Rows: - Extra: Impossible WHERE noticed after reading const tables
0.0002 SELECT * FROM `cn_settings` WHERE `name` = 'seo.page_meta_keywords'Speed: 0.0002 - Possible keys: - Key Used: - Type: - Rows: - Extra: Impossible WHERE noticed after reading const tables
0.0022 Total Query Execution Time

Session User Data

__ci_last_regenerate 1498312612
requested_page http://coastalcorp.co.in/index.php/pages/processing-and-value-addition
previous_page http://coastalcorp.co.in/index.php/pages/processing-and-value-addition

GET DATA

No GET data exists

POST DATA

No POST data exists

URI STRING

pages/processing-and-value-addition

CLASS/METHOD

pages/detail

HTTP HEADERS

HTTP_ACCEPT text/html,application/xhtml+xml,application/xml;q=0.9,*/*;q=0.8
HTTP_USER_AGENT CCBot/2.0 (http://commoncrawl.org/faq/)
HTTP_CONNECTION close
SERVER_PORT 80
SERVER_NAME coastalcorp.co.in
REMOTE_ADDR 54.158.245.70
SERVER_SOFTWARE Apache/2.4.25
HTTP_ACCEPT_LANGUAGE
SCRIPT_NAME /index.php
REQUEST_METHOD GET
HTTP_HOST
REMOTE_HOST
CONTENT_TYPE
SERVER_PROTOCOL HTTP/1.0
QUERY_STRING
HTTP_ACCEPT_ENCODING x-gzip, gzip, deflate
HTTP_X_FORWARDED_FOR

CONFIG VARIABLES

base_url http://coastalcorp.co.in/
index_page index.php
uri_protocol AUTO
url_suffix
language english
charset UTF-8
enable_hooks true
subclass_prefix MY_
composer_autoload false
permitted_uri_chars a-z 0-9~%.:_-
allow_get_array true
enable_query_strings false
controller_trigger c
function_trigger m
directory_trigger d
log_threshold 0
log_path /home/coastalcorp/public_html/application/logs/
log_file_extension
log_file_permissions 420
log_date_format Y-m-d H:i:s
error_views_path
cache_path /home/coastalcorp/public_html/application/cache/
cache_query_string false
encryption_key 2cee7acf2dc96046226265b5624a296e
sess_cookie_name bf_session
sess_expiration 7200
sess_time_to_update 300
sess_match_ip false
sess_expire_on_close false
sess_encrypt_cookie false
sess_use_database false
sess_table_name sessions
sess_match_useragent true
sess_driver database
sess_regenerate_destroy false
sess_save_path ci3_sessions
cookie_prefix
cookie_domain
cookie_path /
cookie_secure false
cookie_httponly false
standardize_newlines false
global_xss_filtering false
csrf_protection true
csrf_token_name ci_csrf_token
csrf_cookie_name ci_csrf_token
csrf_expire 7200
csrf_regenerate true
csrf_exclude_uris Array ( )
compress_output false
time_reference utc
rewrite_short_tags false
proxy_ips
bonfire.installed 1
site.default_user_timezone UM8
modules_locations Array ( [/home/coastalcorp/public_html/application/modules/] => ../../application/modules/ [/home/coastalcorp/public_html/codenear/modules/] => ../../codenear/modules/ )
site.backup_folder archives/
contexts Array ( [0] => content [1] => reports [2] => settings [3] => developer )
enable_activity_logging true
sparks_path ../sparks/
template.site_path /home/coastalcorp/public_html/
template.theme_paths Array ( [0] => themes )
template.default_layout index
template.ajax_layout ajax
template.use_mobile_themes false
template.default_theme coastalcorp/
template.admin_theme admin
template.message_template <div class="alert alert-{type} alert-dismissable"> <button type="button" class="close" data-dismiss="alert" aria-hidden="true">×</button> <div>{message}</div> </div>
template.breadcrumb_symbol :
template.parse_views false
assets.directories Array ( [base] => assets [cache] => cache [css] => css [image] => images [js] => js [module] => module )
assets.js_opener $(document).ready(function() {
assets.js_closer });
assets.css_combine false
assets.js_combine false
assets.css_minify true
assets.js_minify true
assets.encrypt_name false
assets.encode false
assets.base_folder assets
assets.asset_folders Array ( [css] => css [js] => js [image] => images )
ui.current_shortcuts Array ( [form_save] => Array ( [description] => Save any form in the admin area. [action] => $("input[name=save]").click();return false; ) [create_new] => Array ( [description] => Create a new record in the module. [action] => window.location.href=$("a#create_new").attr("href"); ) [select_all] => Array ( [description] => Select all records in an index page. [action] => $("table input[type=checkbox]").click();return false; ) [delete] => Array ( [description] => Delete the record(s). [action] => $("#delete-me.btn-danger").click(); ) [module_index] => Array ( [description] => Return to the index of the current module. [action] => window.location.href=$("a#list").attr("href"); ) [goto_content] => Array ( [description] => Jump to the Content context. [action] => window.location.href=$("#tb_content").attr("href") ) [goto_reports] => Array ( [description] => Jump to the Reports context. [action] => window.location.href=$("#tb_reports").attr("href") ) [goto_settings] => Array ( [description] => Jump to the Settings context. [action] => window.location.href=$("#tb_settings").attr("href") ) [goto_developer] => Array ( [description] => Jump to the Developer context. [action] => window.location.href=$("#tb_developer").attr("href") ) )
emailer.write_to_file false
migrate.auto_core false
migrate.auto_app false
commonmark.valid_drivers Array ( [0] => Parsedown [1] => Markdown [2] => MarkdownExtra [3] => LeagueCommonMark )
commonmark.driver MarkdownExtended

Files

application.php
application/config/application.php
autoload.php
application/config/autoload.php
config.php
application/config/config.php
constants.php
application/config/constants.php
database.php
application/config/database.php
events.php
application/config/events.php
hooks.php
application/config/hooks.php
mimes.php
application/config/mimes.php
profiler.php
application/config/profiler.php
routes.php
application/config/routes.php
user_agents.php
application/config/user_agents.php
Base_Controller.php
application/core/Base_Controller.php
Front_Controller.php
application/core/Front_Controller.php
MY_Model.php
application/core/MY_Model.php
App_hooks.php
application/hooks/App_hooks.php
application_lang.php
application/language/english/application_lang.php
Autoloader.php
application/libraries/Lex/Autoloader.php
MY_Parser.php
application/libraries/MY_Parser.php
Profiler.php
application/libraries/Profiler.php
Pages.php
application/modules/pages/controllers/Pages.php
pages_lang.php
application/modules/pages/language/english/pages_lang.php
Pages_model.php
application/modules/pages/models/Pages_model.php
detail.php
application/modules/pages/views/detail.php
Base.php
application/third_party/MX/Base.php
Config.php
application/third_party/MX/Config.php
Controller.php
application/third_party/MX/Controller.php
Lang.php
application/third_party/MX/Lang.php
Loader.php
application/third_party/MX/Loader.php
Benchmark.php
codenear/ci3/core/Benchmark.php
CodeIgniter.php
codenear/ci3/core/CodeIgniter.php
Common.php
codenear/ci3/core/Common.php
Config.php
codenear/ci3/core/Config.php
Controller.php
codenear/ci3/core/Controller.php
Hooks.php
codenear/ci3/core/Hooks.php
Input.php
codenear/ci3/core/Input.php
Lang.php
codenear/ci3/core/Lang.php
Loader.php
codenear/ci3/core/Loader.php
Log.php
codenear/ci3/core/Log.php
Model.php
codenear/ci3/core/Model.php
Output.php
codenear/ci3/core/Output.php
Router.php
codenear/ci3/core/Router.php
Security.php
codenear/ci3/core/Security.php
URI.php
codenear/ci3/core/URI.php
Utf8.php
codenear/ci3/core/Utf8.php
hash.php
codenear/ci3/core/compat/hash.php
mbstring.php
codenear/ci3/core/compat/mbstring.php
password.php
codenear/ci3/core/compat/password.php
standard.php
codenear/ci3/core/compat/standard.php
DB.php
codenear/ci3/database/DB.php
DB_driver.php
codenear/ci3/database/DB_driver.php
DB_query_builder.php
codenear/ci3/database/DB_query_builder.php
DB_result.php
codenear/ci3/database/DB_result.php
mysqli_driver.php
codenear/ci3/database/drivers/mysqli/mysqli_driver.php
mysqli_result.php
codenear/ci3/database/drivers/mysqli/mysqli_result.php
directory_helper.php
codenear/ci3/helpers/directory_helper.php
form_helper.php
codenear/ci3/helpers/form_helper.php
language_helper.php
codenear/ci3/helpers/language_helper.php
url_helper.php
codenear/ci3/helpers/url_helper.php
profiler_lang.php
codenear/ci3/language/english/profiler_lang.php
Cache.php
codenear/ci3/libraries/Cache/Cache.php
Cache_dummy.php
codenear/ci3/libraries/Cache/drivers/Cache_dummy.php
Driver.php
codenear/ci3/libraries/Driver.php
Form_validation.php
codenear/ci3/libraries/Form_validation.php
Parser.php
codenear/ci3/libraries/Parser.php
Session.php
codenear/ci3/libraries/Session/Session.php
Session_driver.php
codenear/ci3/libraries/Session/Session_driver.php
Session_database_driver.php
codenear/ci3/libraries/Session/drivers/Session_database_driver.php
User_agent.php
codenear/ci3/libraries/User_agent.php
BF_Lang.php
codenear/core/BF_Lang.php
BF_Loader.php
codenear/core/BF_Loader.php
BF_Model.php
codenear/core/BF_Model.php
BF_Router.php
codenear/core/BF_Router.php
BF_Security.php
codenear/core/BF_Security.php
BF_directory_helper.php
codenear/helpers/BF_directory_helper.php
BF_form_helper.php
codenear/helpers/BF_form_helper.php
application_helper.php
codenear/helpers/application_helper.php
config_file_helper.php
codenear/helpers/config_file_helper.php
Assets.php
codenear/libraries/Assets.php
BF_Form_validation.php
codenear/libraries/BF_Form_validation.php
Console.php
codenear/libraries/Console.php
Events.php
codenear/libraries/Events.php
Modules.php
codenear/libraries/Modules.php
Route.php
codenear/libraries/Route.php
Template.php
codenear/libraries/Template.php
Settings_lib.php
codenear/modules/settings/libraries/Settings_lib.php
Settings_model.php
codenear/modules/settings/models/Settings_model.php
index.php
index.php
_sitenav.php
themes/coastalcorp/_sitenav.php
footer.php
themes/coastalcorp/footer.php
header.php
themes/coastalcorp/header.php
index.php
themes/coastalcorp/index.php
sidemenu.php
themes/coastalcorp/sidemenu.php